Casa Blui Blog
How to Replace an Ozonator in a Hot Tub or Swim Spa: A Simple DIY Guide
By Aditya Rao

Keeping your hot tub or swim spa water clean, clear, and inviting is a top priority for any owner. While chemicals like chlorine or bromine do the heavy lifting, an ozonator is a powerful ally in this battle. It works by injecting ozone (O3) into the water, a natural and potent oxidizer that destroys bacteria, viruses, and other contaminants, significantly reducing your need for chemical sanitizers.
However, ozonators don't last forever. They typically have a lifespan of 1 to 3 years. When they fail, you might notice your water is harder to keep balanced or that you're using more chemicals than usual.
The good news? Replacing one is a straightforward job that most handy owners can tackle in under 30 minutes. This guide will walk you through the process step-by-step.
Before You Begin: Safety and Supplies
1. Safety First! You are working with electricity and water. Before you even think about opening the equipment bay, you must turn off the power to your hot tub at the main circuit breaker. This is the most important stepâdo not skip it.
2. Tools & Materials:
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A new, compatible ozonator (check your old unit for the model number and ensure the new one has the correct voltage and electrical plug, like an AMP plug).
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A Phillips head screwdriver.
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Possibly a flathead screwdriver or pliers if there are hose clamps.
Step-by-Step Ozonator Replacement
Follow these simple steps to get your spa's sanitation system back in top shape.
We can't say it enough: go to your home's breaker box and shut off the circuit breaker dedicated to your hot tub.
Remove the main service panel on the side of your hot tub. This is usually located below the main topside control panel and is held in place by several screws.
Inside the equipment bay, look for a small rectangular box, often white or gray, mounted to the spa's frame. This is your ozonator. You'll see two connections leading to it:
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An electrical cable that runs to the main control board (spa pack).
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A small, clear ozone tube that carries the ozone to an injector in the plumbing.
Trace the power cord from the ozonator to where it plugs into the control board. It will have a specific, marked port, often labeled "OZONE." Carefully unplug it.
Gently pull the small, clear tube off the nipple on the ozonator. If it's held on by a small clamp, use pliers or a screwdriver to loosen it first. Be sure to check this tubing for any cracks or brittlenessânow is a good time to replace it if needed.
Using your screwdriver, remove the screws that hold the ozonator's mounting bracket to the spa frame. There are typically two or four screws. Once they are out, the old unit is free.
Position your new ozonator in the same location and secure it using the screws you just removed.
You're almost done! Now, just reverse the process:
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Push the clear ozone tube firmly onto the nipple of the new ozonator. Ensure it has a snug fit to prevent leaks.
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Plug the electrical cable from the new ozonator into the correct "OZONE" port on the control board.
Replace the service panel on your spa. Now, go back to the breaker box and turn the power back on.
To confirm it's working, look for two things:
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A small indicator light (usually green) may be lit on the new ozonator.
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When the circulation pump is running, you should see a stream of tiny, champagne-like bubbles entering the spa from a dedicated ozone jet.
And that's it! You've successfully replaced your ozonator, ensuring your spa stays cleaner with less effort and fewer chemicals. Happy soaking